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1月 . 16, 2024 14:48 リストに戻る

シームレスパイプ(ERW鋼管)の製造方法

Manufacturing Method of Seamless Pipe-Seamless Pipe

継目無鋼管の製造方法は、クロスローリング法(メンネスマン法)と押し出し法に大別されます。前者の方法は、最初にスキューロールで管を穿孔し、次に圧延機でそれを伸ばす方法です。この方法は生産速度が速いですが、管ブランクの機械加工性が高く、主に炭素鋼と低合金鋼管の製造に適しています。後者の方法は、穿孔機で管ブランクまたはインゴットを穿孔し、次に押し出し機で鋼管に押し出す方法です。この方法は、スキューローリング法よりも効率が悪く、高強度合金鋼管の製造に適しています。スキューローリング法と押し出し法はどちらも、最初に管ブランクまたはインゴットを加熱する必要があり、製造された鋼管は熱間圧延管と呼ばれます。熱間加工法で製造された鋼管は、必要に応じて冷間加工されることがあります。

 

圧力用チューブ

 

There are two methods of cold working: one is the cold drawing method, which is to draw the steel pipe through a drawing die to gradually thin and elongate the steel pipe; the other method is the cold rolling method, which is invented by the Mennesmann brothers. The method of hot rolling mill applied in cold working. The cold working of seamless steel pipe can improve the dimensional accuracy and processing finish of the steel pipe, and improve the mechanical properties of the seamless pipe material.

Second, the production method

hot rolling is hot working

Cold drawing is cold working

The main difference: hot rolling is rolling above the recrystallization temperature, and cold rolling is rolling below the recrystallization temperature.

Cold rolling is sometimes heated, but the temperature is relatively low, because work hardening will occur after cold rolling. If the forming requirements of the material are relatively high, annealing is required.

Cold-rolled and hot-rolled are generally sheets or profiles, while cold-drawing is generally a cylindrical section of wire. In addition, hot-rolled sheets are generally steels with high alloy content and high strength, while cold-rolled steels are low-carbon and low-alloy steels. Cold rolling can improve the strength and ensure the surface quality of the materials.

The difference between cold-drawn seamless steel pipe and hot-rolled seamless steel pipe is different from that of plate. Seamless steel pipes are divided into hot-rolled (extruded) seamless steel pipes and cold-drawn (rolled) seamless steel pipes because of their different manufacturing processes. Cold drawn (rolled) tubes are divided into two types: round tubes and special-shaped tubes:

Cold-drawn steel pipes generally need to be drawn several times, and corresponding stress relief annealing should be performed between each drawing to ensure the smooth progress of the next cold drawing.

From the outside, cold-rolled seamless steel pipes are often small in diameter, and hot-rolled seamless steel pipes are often large in diameter. The precision of cold-rolled seamless steel pipe is higher than that of hot-rolled seamless steel pipe, and the price is also higher than that of hot-rolled seamless steel pipe. Cold-drawn seamless pipes generally have a small diameter, mostly below 127mm, especially the accuracy of the outer diameter of cold-drawn seamless pipes is very high, and the length of cold-drawn seamless pipes is generally shorter than that of hot-rolled seamless pipes. In terms of wall thickness, cold-drawn seamless pipes are more uniform than hot-rolled seamless pipes.

3. Performance hot rolling and cold drawing are the difference between production processes. Hot rolling is processed at high temperature and will not change the structural properties of the metal. Cold drawing is to perforate round steel at high temperature, and then cold-draw on a pipe drawing machine. Processing, in the untempered state, can affect the crystal structure of the metal. In general, hot rolling has better mechanical properties than cold rolling. After heat treatment, its tensile strength, yield strength, plasticity and toughness will be improved. In addition, heat treatment can eliminate residual stress, while cold rolling may Due to the uneven deformation of the steel during the processing, residual stress will be generated, and this residual stress has a great influence on the stability.

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