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Méthode de fabrication de tuyaux en acier sans soudure-ERW

Manufacturing Method of Seamless Pipe-Seamless Pipe

La méthode de production de tubes sans soudure est grossièrement divisée en méthode de laminage croisé (méthode Mennesmann) et méthode d'extrusion. La première méthode consiste à perforer d'abord le tube avec un rouleau oblique, puis à l'étendre avec un laminoir. Cette méthode a une vitesse de production rapide, mais nécessite une usinabilité plus élevée de l'ébauche de tube et convient principalement à la production de tubes en acier au carbone et en acier faiblement allié. Cette dernière méthode consiste à percer l'ébauche de tube ou le lingot avec une machine à percer, puis à l'extruder en un tuyau en acier avec une extrudeuse. Cette méthode est moins efficace que la méthode de laminage oblique et convient à la production de tubes en acier allié à haute résistance. La méthode de laminage oblique et la méthode d'extrusion doivent d'abord chauffer l'ébauche ou le lingot du tube, et le tube en acier produit est appelé tube laminé à chaud. Les tubes en acier produits par des méthodes de travail à chaud peuvent parfois être travaillés à froid selon les besoins.

 

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There are two methods of cold working: one is the cold drawing method, which is to draw the steel pipe through a drawing die to gradually thin and elongate the steel pipe; the other method is the cold rolling method, which is invented by the Mennesmann brothers. The method of hot rolling mill applied in cold working. The cold working of seamless steel pipe can improve the dimensional accuracy and processing finish of the steel pipe, and improve the mechanical properties of the seamless pipe material.

Second, the production method

hot rolling is hot working

Cold drawing is cold working

The main difference: hot rolling is rolling above the recrystallization temperature, and cold rolling is rolling below the recrystallization temperature.

Cold rolling is sometimes heated, but the temperature is relatively low, because work hardening will occur after cold rolling. If the forming requirements of the material are relatively high, annealing is required.

Cold-rolled and hot-rolled are generally sheets or profiles, while cold-drawing is generally a cylindrical section of wire. In addition, hot-rolled sheets are generally steels with high alloy content and high strength, while cold-rolled steels are low-carbon and low-alloy steels. Cold rolling can improve the strength and ensure the surface quality of the materials.

The difference between cold-drawn seamless steel pipe and hot-rolled seamless steel pipe is different from that of plate. Seamless steel pipes are divided into hot-rolled (extruded) seamless steel pipes and cold-drawn (rolled) seamless steel pipes because of their different manufacturing processes. Cold drawn (rolled) tubes are divided into two types: round tubes and special-shaped tubes:

Cold-drawn steel pipes generally need to be drawn several times, and corresponding stress relief annealing should be performed between each drawing to ensure the smooth progress of the next cold drawing.

From the outside, cold-rolled seamless steel pipes are often small in diameter, and hot-rolled seamless steel pipes are often large in diameter. The precision of cold-rolled seamless steel pipe is higher than that of hot-rolled seamless steel pipe, and the price is also higher than that of hot-rolled seamless steel pipe. Cold-drawn seamless pipes generally have a small diameter, mostly below 127mm, especially the accuracy of the outer diameter of cold-drawn seamless pipes is very high, and the length of cold-drawn seamless pipes is generally shorter than that of hot-rolled seamless pipes. In terms of wall thickness, cold-drawn seamless pipes are more uniform than hot-rolled seamless pipes.

3. Performance hot rolling and cold drawing are the difference between production processes. Hot rolling is processed at high temperature and will not change the structural properties of the metal. Cold drawing is to perforate round steel at high temperature, and then cold-draw on a pipe drawing machine. Processing, in the untempered state, can affect the crystal structure of the metal. In general, hot rolling has better mechanical properties than cold rolling. After heat treatment, its tensile strength, yield strength, plasticity and toughness will be improved. In addition, heat treatment can eliminate residual stress, while cold rolling may Due to the uneven deformation of the steel during the processing, residual stress will be generated, and this residual stress has a great influence on the stability.

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