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Stainless steel tubing is a strong and durable material that is used for structural purposes and is corrosion resistant with little need for maintenance. The diameters and variations of stainless tubing differ based on the requirements of an application and how it is to be used.For most people, piping and tubing are the same, which has led to a certain amount of confusion regarding the use of the two products. Since both products have a circular or round cross section, it is assumed that they perform the same functions. Unlike pipes, tubes come in multiple shapes such as square and rectangular as well as the round shape.One of the main differences between pipes and tubes is how they are used. Piping is a transport mechanism used for moving gases and liquids and not for structural purposes. It is measured by its inside diameter (ID). Tubing is used for structural purposes and is measured by its outside diameter and its wall thickness.

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Four different welding processes are typically used for making tube. Since there is no filler metal in these welds, the welds are at least as strong as the parent metals.High Frequency (HF) Welding. Today, most mild steel and aluminum tube is welded with HF welders, which are also suitable for 400 series stainless and even 300 series if the tubing is for decorative use.Nearly 95 percent of the HF welders sold are solid-state, using transistors to generate the alternating frequency current. Research has been undertaken to weld products less than 1/4 inch in diameter and to extend the ability of the welder to produce a pressure-quality weld on 300 stainless steel at high line speeds.

Manufacturing welded tubing on a large scale is a complex process that involves several steps.Metal coil is first selected using a thickness that will later match the thickness of the finished tube wall. The coil must also be wide enough so that the desired circumference and diameter can be achieved.The coil is fed through a series of dies and formed to shape. This brings two edges of the coil width towards each other until a tube is formed with one edge touching the other.A welding process is used to join these two edges together.Depending on the welded tube manufacturing process, the excess weld reinforcement may be removed at this time. The newly formed tubing may also undergo a heat-treatment process depending on the desired specifications.The tube is then cut to the desired length.

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